What are the 4 steps of Value Stream Mapping?

What are the 4 steps of Value Stream Mapping?

At the kaizen event, the team must complete four important steps:

• Determine the process family.
• Draw the current state map.
• Determine and draw the future state map.
• Draft a plan to arrive at the future state.

What is value stream mapping PDF?

Value Stream Mapping involves process flows, communication flows and material flows from the point of raw material to the delivery of product to customer.

How do you learn value stream mapping?

How to draw a value stream map

1. Determine the scope of your value stream map. Create your start and end points first, and place them in the top left and right corners of your document.
2. Map the steps of your process.
3. Add inventory and wait times.
4. Designate the direction of information flows.
5. Create a timeline.

What is value stream mapping examples?

Examples are inventory type and size, cycle time, change-over time, machinery or process uptime and downtime, number of workers, shifts worked, available working hours and batch size. All of these could result in finding efficiencies and cutting waste. Add that process data to the data boxes of your Value Stream Map.

What are the five principles of value stream map?

The five principles are considered a recipe for improving workplace efficiency and include: 1) defining value, 2) mapping the value stream, 3) creating flow, 4) using a pull system, and 5) pursuing perfection. The next sections provides a detailed overview of each principle.

What elements are included in value streams?

The 4 key elements of a Value Stream Map

• Customer. The first thing to draw on the value stream map is the customers.
• Supplier. Next draw on the suppliers.
• Product Flow. The product flow shows how material is moved through the process.
• Information Flow. The information flow governs the product flow.

What does C t mean in VSM?

Cycle time
The list below gives an overview of process data and abbreviations that may be of use for a VSM. • Customer demand. • Cycle time (C/T)

What is MRP in VSM?

Scheduling using an inventory control system such as material requirements planning (MRP).

What is the next step of VSM?

The next step before VSM is to construct a process quantity routing analysis to identify product families according to a similar build sequence. With this information, you will know exactly what you are mapping through the flow of your operations.

What is the third step of VSM?

Step 3: Group Customers and Sort Materials The next step is to group your customers together by the industry they represent. Figure 3 shows the total number of finished piece parts along with the total percentage of finished piece parts that each industry represents.

What are the 5 principles of lean thinking?

According to Womack and Jones, there are five key lean principles: value, value stream, flow, pull, and perfection.

What is value stream mapping for dummies?

By Dolf. Value stream mapping (VSM) is a main Lean tool that helps effectively identify where the constant development will have the most impact. It’s a way to visualize the required steps to deliver a good product or service.

How to create a value stream map?

Create a value stream map. Click File > New. Type value stream map in the Search box, click the Start Searching button, and then double-click Value Stream Map when it appears. From the Value Stream Map Shapes stencil, drag shapes onto the page to represent your processes, information, and materials.

What is the best way to do value stream mapping?

Best in the list, EdrawMax is one of the most efficient and easy-to-use value stream mapping applications present in the market today. Available for every major platform and with continuous updates, creating diagrams for almost all types of industries becomes extremely easy with EdrawMax.

What is value stream mapping and how is it performed?

Value-stream mapping, also known as “material- and information-flow mapping”, is a lean-management method for analyzing the current state and designing a future state for the series of events that take a product or service from the beginning of the specific process until it reaches the customer.A value stream map is a visual tool that displays all critical steps in a specific process and

What is the purpose of value stream mapping?

– Fewer handoffs and delays, allowing the teams to work with smaller batch sizes – Enables long-lived, stable teams that focus on delivering value, instead of projects, which focus on task completion – Allows faster learning and shorter time-to-market – Contributes to higher quality and more productivity – Supports leaner development and budgeting methods